Research Article | | Peer-Reviewed

The Design and Analysis of the Helical Gear in the Car Gear Box for the Slag Port Transfer

Received: 3 January 2024     Accepted: 19 January 2024     Published: 20 August 2024
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Abstract

The design and analysis of helical gears with involutes profiles is the primary focus of this study. The most widely utilized gearing system in use today is the involutes gear profile. Power and torque are typically transmitted through them. When compared to other forms of transmission, the efficiency of power transmission via gears is extremely high. Bending and contact stress are the main causes of gear tooth failure. The current study examines helical gear, which has to do with slag transfer in the steel production sector. The most affected stress concentrated location of any set of gears in the slag port transfer car (SPTC) gear box is identified by examining the contact stresses for the current design set of gears. The high stress concentration gear set was redesigned with a constant (45mm) face width at various Helix angles (14, 15, 16, 17, 19^, 20 ̊, 25^, and 30 ̊) and a constant pressure angle (20). To calculate the contact stresses between two gears that are mating. The robust and cutting-edge solid modeling program AUTODESK FUSION 360 creates a three-dimensional solid model. The ANSYS Workbench module was utilized to do the numerical analysis. The outcomes of the workbench module for ANSYS. The current study is helpful in quantifying the previously mentioned factors, which aids in the safe and effective design of the helical gear in the SPTC Gearbox.

Published in International Journal of Mechanical Engineering and Applications (Volume 12, Issue 3)
DOI 10.11648/j.ijmea.20241203.12
Page(s) 71-80
Creative Commons

This is an Open Access article, distributed under the terms of the Creative Commons Attribution 4.0 International License (http://creativecommons.org/licenses/by/4.0/), which permits unrestricted use, distribution and reproduction in any medium or format, provided the original work is properly cited.

Copyright

Copyright © The Author(s), 2024. Published by Science Publishing Group

Keywords

Power, Torque, Helical Angle, Pressure Angle, Gear, Fusion 360, ANSYS

References
[1] "Stress Analysis of Gearbox," Pravin M., BR Kharde, and BR Borkar, IRACST, Volume: 2, Issue: 3, June 2012.
[2] "A review paper on design and analysis of helical gear using ANSYS, FEM & AGMA standards" by PrashantModi was published in the January 2017 issue of IRJET.
[3] Mechanica Confab, Volume: 2, No. 1, Jan. 2013, Pratik Gulaxea, N. P. Awate, "Design, Modeling& Analysis of Gear Box for Material Handling Trolley: A Review."
[4] "Contact Stress Analysis of Helical Gear by Using AGMA and ANSYS," S. SaiAnushaSatish Reddy, P. Chaska, and M. Manoj, IJSEAT, Volume: 2, Issue 12, Dec. 2014.
[5] A case study on various defects found in a gear system is presented by V. S. Panwar and S. P. Mogal in IRJET, Volume 02, Issue 03, and June 2015.
[6] A Jammal, Ch. "An Experimental Study On High Speed Helical Gears Misalignments and Dynamic Behavior under Random Loading" (GU, H Wang, R Li, Y Song, and YK Rong), ICMAE, 7th International Conference, 2016.
[7] "Stress Analysis of Helical Gear by Finite Element Method," Govind T. Sarkar, YL Yenarkar, and DV Bhope, IJMERR, Volume: 2, No. 4, October 2013.
[8] Process parameters optimization for helical gears precision forging with damage minimization: W Feng and L Hua, International Conference on Manufacturing and Distribution (ICDMA) -2010.
[9] "Modal Analysis of the Helical Gear of the Increasing Gear Box for Wind Generator," Z Yucheng and Wu Baolin, ICIMA, International Conference-2010.
[10] R. L. Norton, Machine Design: An Integrated Approach, Pearson Hall Inc., New Jersey, 1996.
[11] Yonatan, F., Spur Gear Teeth Variable Mesh Stiffness Using FEM, M. sc. thesis, Addis Ababa University's Department of Mechanical Engineering.
[12] Machine Design: An Integrated Approach by R. L. Norton, Prentice-Hall Inc., New Jersey, 1996.
[13] A Static Analysis of Composite Helical Gears Using Three-dimensional Finite Element Method, Vijayarangan, S. and Ganesan, N., Computers & Structures, 49, pp. 253-268, 1993.
[14] Maitra, G. M. (2014) Tata McGraw-Hill, New Delhi; Hand Book of Gear Design.
[15] Marappan, S. &Verkataramana, 2014, CAD Center, India, ANSYS Reference Guide.
[16] Finite Element Analysis of Stresses in Involutes Spur Helical Gear by Shreyash D. Patel, M. Sc. University of Texas at Arlington, 2019; thesis.
Cite This Article
  • APA Style

    Kanagaraj, A., Pandurangan, S. M., Durai, S., Gopi, A. (2024). The Design and Analysis of the Helical Gear in the Car Gear Box for the Slag Port Transfer. International Journal of Mechanical Engineering and Applications, 12(3), 71-80. https://doi.org/10.11648/j.ijmea.20241203.12

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    ACS Style

    Kanagaraj, A.; Pandurangan, S. M.; Durai, S.; Gopi, A. The Design and Analysis of the Helical Gear in the Car Gear Box for the Slag Port Transfer. Int. J. Mech. Eng. Appl. 2024, 12(3), 71-80. doi: 10.11648/j.ijmea.20241203.12

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    AMA Style

    Kanagaraj A, Pandurangan SM, Durai S, Gopi A. The Design and Analysis of the Helical Gear in the Car Gear Box for the Slag Port Transfer. Int J Mech Eng Appl. 2024;12(3):71-80. doi: 10.11648/j.ijmea.20241203.12

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  • @article{10.11648/j.ijmea.20241203.12,
      author = {Anandan Kanagaraj and Senthilkumar Marakkanappatti Pandurangan and Saravavan Durai and Arunkumar Gopi},
      title = {The Design and Analysis of the Helical Gear in the Car Gear Box for the Slag Port Transfer
    },
      journal = {International Journal of Mechanical Engineering and Applications},
      volume = {12},
      number = {3},
      pages = {71-80},
      doi = {10.11648/j.ijmea.20241203.12},
      url = {https://doi.org/10.11648/j.ijmea.20241203.12},
      eprint = {https://article.sciencepublishinggroup.com/pdf/10.11648.j.ijmea.20241203.12},
      abstract = {The design and analysis of helical gears with involutes profiles is the primary focus of this study. The most widely utilized gearing system in use today is the involutes gear profile. Power and torque are typically transmitted through them. When compared to other forms of transmission, the efficiency of power transmission via gears is extremely high. Bending and contact stress are the main causes of gear tooth failure. The current study examines helical gear, which has to do with slag transfer in the steel production sector. The most affected stress concentrated location of any set of gears in the slag port transfer car (SPTC) gear box is identified by examining the contact stresses for the current design set of gears. The high stress concentration gear set was redesigned with a constant (45mm) face width at various Helix angles (14, 15, 16, 17, 19^, 20 ̊, 25^, and 30 ̊) and a constant pressure angle (20). To calculate the contact stresses between two gears that are mating. The robust and cutting-edge solid modeling program AUTODESK FUSION 360 creates a three-dimensional solid model. The ANSYS Workbench module was utilized to do the numerical analysis. The outcomes of the workbench module for ANSYS. The current study is helpful in quantifying the previously mentioned factors, which aids in the safe and effective design of the helical gear in the SPTC Gearbox.
    },
     year = {2024}
    }
    

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  • TY  - JOUR
    T1  - The Design and Analysis of the Helical Gear in the Car Gear Box for the Slag Port Transfer
    
    AU  - Anandan Kanagaraj
    AU  - Senthilkumar Marakkanappatti Pandurangan
    AU  - Saravavan Durai
    AU  - Arunkumar Gopi
    Y1  - 2024/08/20
    PY  - 2024
    N1  - https://doi.org/10.11648/j.ijmea.20241203.12
    DO  - 10.11648/j.ijmea.20241203.12
    T2  - International Journal of Mechanical Engineering and Applications
    JF  - International Journal of Mechanical Engineering and Applications
    JO  - International Journal of Mechanical Engineering and Applications
    SP  - 71
    EP  - 80
    PB  - Science Publishing Group
    SN  - 2330-0248
    UR  - https://doi.org/10.11648/j.ijmea.20241203.12
    AB  - The design and analysis of helical gears with involutes profiles is the primary focus of this study. The most widely utilized gearing system in use today is the involutes gear profile. Power and torque are typically transmitted through them. When compared to other forms of transmission, the efficiency of power transmission via gears is extremely high. Bending and contact stress are the main causes of gear tooth failure. The current study examines helical gear, which has to do with slag transfer in the steel production sector. The most affected stress concentrated location of any set of gears in the slag port transfer car (SPTC) gear box is identified by examining the contact stresses for the current design set of gears. The high stress concentration gear set was redesigned with a constant (45mm) face width at various Helix angles (14, 15, 16, 17, 19^, 20 ̊, 25^, and 30 ̊) and a constant pressure angle (20). To calculate the contact stresses between two gears that are mating. The robust and cutting-edge solid modeling program AUTODESK FUSION 360 creates a three-dimensional solid model. The ANSYS Workbench module was utilized to do the numerical analysis. The outcomes of the workbench module for ANSYS. The current study is helpful in quantifying the previously mentioned factors, which aids in the safe and effective design of the helical gear in the SPTC Gearbox.
    
    VL  - 12
    IS  - 3
    ER  - 

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Author Information
  • Department of Mechanical Engineering, P. S. V College of Engineering and Technology, Krishnagiri, India

  • Department of Mechanical Engineering, P. S. V College of Engineering and Technology, Krishnagiri, India

  • Department of Mechanical Engineering, P. S. V College of Engineering and Technology, Krishnagiri, India

  • Department of Mechanical Engineering, P. S. V College of Engineering and Technology, Krishnagiri, India

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